Major Investigation Ongoing

UA2664 - Smoke in Cabin Emergency Return

Tuesday, September 2, 2025 at 10:40 AM (GMT-7)
737 MAX 9
United Airlines
En route from San Francisco International Airport to Baltimore/Washington International Airport

United Airlines Flight UA2664, operating a Boeing 737 MAX-9, departed San Francisco International Airport (SFO) bound for Baltimore/Washington International Airport (BWI) on September 2, 2025. During the flight, the flight crew detected smoke in the cabin compartment. Following standard safety protocols, the pilots immediately decided to return to San Francisco. The aircraft made a safe emergency landing at San Francisco International Airport at approximately 10:40 AM local time on Tuesday, September 2, 2025. All passengers and crew were safely accommodated with no injuries reported. The aircraft was subsequently grounded for investigation and maintenance. The FAA opened an investigation into the smoke incident. This incident occurred amid ongoing scrutiny of Boeing 737 MAX aircraft following previous safety issues. The NTSB has previously issued urgent safety recommendations regarding potential smoke entering cockpit/cabin due to engine oil system damage in Boeing 737 MAX aircraft. CFM engines on 737 MAX have a load reduction device that can damage oil systems after bird strikes, potentially causing smoke in cabin.

Aircraft & Operator Information

Aircraft
Model737 MAX 9
ManufacturerBoeing
Operator
NameUnited Airlines
IATAUA
Technical
RegistrationN37527
Manufactured2019
Additional
CountryUnited States
Fleet Size900 aircraft

Incident Location

Departure
Destination
Emergency Landing
Incident Site
Route
Emergency Route
Displayed routes are geodesic arcs that show the shortest route between destinations. The arc does not reflect a flight's actual flight path.
Departure
AirportSFO
NameSan Francisco International Airport
Destination
AirportBWI
NameBaltimore/Washington International Thurgood Marshall Airport
Incident Site
En route from San Francisco International Airport to Baltimore/Washington International Airport
Emergency Landing
AirportSFO
NameSan Francisco International Airport

Weather Conditions (METAR)

Raw METAR KSFO 021853Z 28012KT 10SM CLR 22/16 A3012 RMK AO2 SLP020 T02220161=
AirportKSFO
Time6:53 PM (GMT+0)
Temperature22.0°C
Dewpoint16.0°C
Wind280° at 12 knots
Visibility 16093 m
Sky ConditionClear
Pressure30.12 inHg
KSFO
6:53 PM (GMT+0)
Atmospheric
Temperature22.0°C
Dewpoint16.0°C
Pressure30.12 inHg
Wind & Visibility
Wind280° at 12 knots
Visibility 16093 m
Clouds
SkyClear
Highlighted METAR entries relate to weather conditions within 30 minutes of the incident time.

Casualty Information

0Total Fatalities
0Total Injuries
6People Involved
Fatal
Injured
Uninjured
Unknown
Crew
0
0
6
0
Passengers
0
0
0
0
Total Onboard
0
0
6
0
Overall
0
0
6
0
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